Friday, 28 August 2015

How to Polish, Harden and Seal Marble Flooring with Materials Available in the Indian Market

Marble is one of the most exotic and luxurious stones available for interior and exterior decor. Its translucence has mesmerized generations and inspired legends. Cool to touch and exudes royalty. The almighty is often represented in marble with exquisite carving. One of the most sought after stones today is marble.

The very properties which makes marble so desirable are also its short falls. Due to its soft and porous nature it is very fragile and prone to stains. To make marble suitable for the purpose of flooring, it is essential to harden and seal it.

Marble Hardner and Crystallizer
Materials Required to Polish, Harden and Seal Pores in newly laid Marble :
. Marble Polishing Stones
. Polishing Machine / Hand Machine
. Floor Cleaner
. Marble Crystallizer
. Stone Sealer
. Liquid Wax
. Buffing Pads
. Polisher
. Rags
. Masking tapes and sheets.
. Protective equipment such as Gloves, Boots and Glasses.
. Wiper with handle.
Polishing Stones for Polishing Machine

Application for newly laid Marble :
1. Cover and mask furniture, walls, curtains, adjoining wooden flooring etc.
2. Wear protective equipment.
3. Grind the surface with stones 0M, 1M and 2M progressively, using water as lubricant on the surface, with either a hand machine or a polisher machine.
4. Dilute a neutral pH Floor Cleaner with water and clean the surface of the dirt generated. A neutral pH is very essential for a calcium based
Polishing Machine
stone such as marble.
5. Remove excess water using a wiper and dry the floor completely with rags.
6. Pour the marble crystallizer on to the surface and spread evenly with a wiper.
7. Wait for the crystallizer to be completely absorbed into the stone.
8. Repeat the above 2 steps 5 to 6 times for best results.
9. Stop applying the crystallizer when the stone no longer absorbs the material.
10. Wait for at least 24 hours before the next steps.
11. Grind the surface with stones 2L, 3 and 4 progressively, using water as lubricant on the surface, with either a hand machine or a polisher machine.
12. Apply additional 2-3 coats of the crystallizer.
13. Wait for at least 24 hours before the next steps.
14. Grind the stone with abrasive 5 for a smoother finish.
15. Finish the process using 5X abrasive for the final finish.
Hand Machine

This completes the hardening process for the marble. Polishing and leveling is also partly achieved in the above process. The process for sealing and polishing the stone further is as below :
16. Mark out a 3m x 3m grid pattern onto the surface of the stone to ensure even application. Treat marked areas one after another. 
17. Soak a rag with a stone sealer and apply onto the surface of the stone. Ensure that you cover the marked grid areas.
18. After about 10 minutes, remove the excess/in-absorbed sealer using a polisher fitted with a straight or twisted wool pad.
19. Wait for about 24 hours for the sealer to completely cure.
20. Pour the liquid wax onto the surface and spread evenly using a wiper on to the marked areas.
21. Using a polisher, buff the surface to get a high gloss finish.
Polishing Stone for Hand Machine

Application for already polished or stones that have to be refinished :
. Cover and mask furniture, walls, curtains, adjoining wooden flooring etc.
. Wear protective equipment.
. Clean the surface thoroughly using a neutral pH cleaner. Remove excess water using a wiper and wipe dry with rags.
. Grind the surface using stone 4 to make the stone absorbent.
. Apply 2-3 coats of crystallizer using a wiper.
Neutral pH Stone Cleaner
. Wait for at least 24 hours before the next steps.
. The rest of the process remains the same as that for newly laid stones i.e. steps 14 to 21 have to be followed, the same as above.

Sparkling and fresh floors!

Maintenance
. Neutral floor cleaners in diluted form can be used regularly to clean the finished floors.
. For sealed and polished floors, the maintenance is very low. Sealing and polishing can be repeated when desired, usually in an interval of 2-3 years.

Polisher and Wool Pad

Liquid Wax Polish
Stone Sealer
 









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